Bultskrūvju izgatavošanas mašīna SMS-D6-150

Aukstās pozīcijas mašīna

What is cold heading?

Cold heading(cold forming) is feeding wire into a machine, cutting it into pieces, and hammering on it. The material is not heated or machined, but formed into its desired shape at room temperature. The ability to form material instead of removing it deems this process extremely efficient and cost effective when manufacturing large quantities.

In cold forming metal is formed at high speed and high pressure into tool steel or carbide dies. The cold working of the metal increases the hardness, yield, and tensile strengths.

Cold forming and cold heading processes are flexible. Parts can be hit multiple times while staying in one die ("one die, multiple blow"), or transferred from die to die to progressively form various geometries ("multi-die forming").

The range of possible shapes is rather broad, including heads, threads, steps, knurls, chamfers, grooves, undercuts, and tapers.

Some features that cannot be directly made with Cold Forming or Cold Heading can be added in secondary operations, such as threading, pointing, or rolling.

Typical parts made using cold forming technology include screws, nuts, and bolts, electrical contacts, and rivets. In addition to these "high volume standard" parts, there are many thousands of different custom parts for a diverse set of applications.

Cold heading operation process description

Cold forming equipment is typically a horizontal press that feeds wire, cuts the wire to an appropriate length which is then transferred through a series of tools and dies to form the material into a desired shape.

Cold heading machines form a metal blank into shaped parts by using a reciprocating ram to force a punch into a preformed die. Heat is not added during part manufacturing.

Cold heading machines use a coil of wire and form the wire into desired parts at very high rates of speed allowing the cold-headed parts to be made very quickly and economically. The process begins by loading a large coil of wire in front of the cold heading machine. The wire is purchased in a condition called spherodized anneal. This special condition allows the material to be formed without cracking.

The wire is then pulled through a wire draw box to change the stock diameter to the specific diameter required to manufacture the fastener. Running the wire through a draw box makes the wire shape very round with a tolerance of .001. This is very important to holding size on the final parts after it is cold headed. A wire straightener can also be added which will align the wire prior to going into the cold heading machine. Straightening the wire is especially important on long parts.

Cold heading operation process
Cold heading operation process
Cold heading operation process

After the wire has been successfully drawn to size, the wire enters the inside of the cold heading machine. The wire goes through a cut-off die and continues until it reaches a wire-stop. Once it reaches the wire stop, a cut-off knife moves across the wire, cutting it off to a specific length. This is referred to as the cut-off slug.

The slug is then placed in front of the heading die by the cut-off knife. Once the slug is in the proper position in front of the heading die, a series of punches are used to strike the part. This is how a cold-formed fastener is processed.

Somose cold heading machine

Our one mould two stroke cold heading machinery which is one general high-speed cold heading machine specializing in the production of various types of ordinary screws products, it is in high speed, precision in accurate rate, in widespread used, low cost and high efficiency advantages.

Functions of heading machine:

(1). Mašīna pieder pie aukstās pozīcijas mašīnas, funkcija ir pirmā formēšanas un otrā perforēšanas produkcija, kuru galvenokārt izmanto skrūvju izstrādājumu galvu veidošanai, darba princips ir līniju materiālu kalibrēšana, piekļuve līnijām, materiālu nosūtīšana uz galveno veidni, vispirms caurumojot sākotnējo kalšanu, un otro reizi izveidojot sagataves ar perforēšanu un izņemot. Darbs tiek paveikts bez liekas pārstrādes, ražošanas jauda var būt līdz aptuveni 150–180 gab minūtē, kas pieder pie mūsdienīgākās tehnoloģijas progresīvākajiem produktiem.

(2). Sajauc dažādus materiālus: parastais tērauds, oglekļa tērauds, nerūsējošais tērauds, varš, alumīnijs un leģētais tērauds utt. Ar plašām funkcijām. (Nerūsējošā tērauda un leģētā tērauda gadījumā ar sildītāju tos var sasildīt līdz vajadzīgajai temperatūrai un var sabojāt.)

(3). Mašīna var izgatavot tādus kopīgus izstrādājumus kā kopīgā pašvītņojošā skrūve, elektriskā skrūve, mikro skrūve, ligzdas galvas vāciņa skrūves, pašurbjošā skrūve, šķiedru plākšņu skrūve utt. Piemēram, PKO var izjaukt citu nestandarta nenormālu aparatūru un metālu produkti.

Gallery:

Apply:

Rivet making machine, semi-tubular rivet making machine ( Screw making machine, bolt making machine , rivet maker) being of precise and stable structure.

Iespējas:

1. Precīza un stabila struktūra var padarīt precīzas / mini kniedes ar elastību.
2. Ķīnā patentēts apvienots izveidots perforatoru pacelšanas dēlis var samazināt montāžas kumulatīvo novirzi, lai nodrošinātu celšanas sistēmas stabilitāti.
3. Elastīgā celšanas sistēma nodrošina mašīnas efektivitāti.
4. Bīdāmā sānu vadotne var mazināt perforatoru turētāja šūpoles.
5. Ciets un stabils pamats uzlabo mašīnas stingrību un virziena stabilitāti

The following is a detailed description of the use of our cold heading machine to manufacture screws and bolts.